ENTERPRISE INDUSTRY SUITE

Achieve zero unplanned factory downtime through edge-driven machine telemetry.

Predictive maintenance, OEE line monitoring, Modbus/OPC-UA integration, and automated sorting.

Certified Standards:ISA-95 ArchitectureIEC 62443 SecurityISO 9001

94%+94%

Breakdowns Pre-empted in Advance

+18%+18pts

Overall Equipment Effectiveness (OEE)

$1.2MSaved

Annual Unplanned Downtime Avoided

INDUSTRY BOTTLENECK VS SOLUTION

Operational Disruption & The WEBTRIP Solution

Sector Bottleneck

Unplanned manufacturing machine breakdowns halt assembly lines, costing $50k+ per hour in lost throughput and emergency repairs.

The WEBTRIP Solution

We install tri-axial vibration and thermal sensors connected to industrial edge gateways running local FFT spectrum analysis.

Verified Economic Impact:94% of bearing and motor failures predicted 10 days before catastrophic failure.

FIELD BLUEPRINT

Deployment Topology: Manufacturing & Smart Factory / IIoT

Latency: < 25ms local•Throughput: 100k datapoints/sec

STAGE 01

Factory Floor PLCs

Modbus TCP / OPC-UA

STAGE 02

Industrial Edge IPC

Local FFT & Anomaly Engine

STAGE 03

Factory Cloud Command

Sub-Second OEE & Predictive Alerts

VERTICAL CAPABILITIES

Specialized Scope & Technical Deliverables

MODULE 01

OPC-UA & Modbus PLC Ingestion

Extracting high-frequency telemetry from Siemens, Allen-Bradley, and Beckhoff PLCs.

Scope Deliverable:Industrial PLC Ingestion Driver

MODULE 02

Real-Time Overall Equipment Effectiveness (OEE)

Live tracking of Availability, Performance, and Quality across production lines.

Scope Deliverable:Line-Side OEE Dashboard

MODULE 03

Predictive Vibration Spectrum Analysis

Fast Fourier Transform (FFT) on-device detecting bearing degradation harmonics.

Scope Deliverable:Edge FFT Anomaly Service

TECHNICAL FEASIBILITY & ADVISORY

Ready to Build or Modernize Your Software Infrastructure?

Schedule a 30-minute technical feasibility call with our senior solutions architects to explore custom Manufacturing & Smart Factory / IIoT Deployment systems.